Senior Prototyping Engineer (f/m/d) – Thermal Systems & Cooling Integration

About This Opportunity

We are representing a confidential aerospace technology organization in the development of their next-generation unmanned aerial platform. As their recruiting partner, we're searching for a Senior Prototyping Engineer specializing in thermal systems and cooling integration to join their engineering team in Gilching, Bayern, Germany.

In this role, you will lead the integration and validation of thermal management systems for advanced unmanned aircraft, developing efficient cooling solutions for hybrid propulsion components, power electronics, and avionics. You'll optimize airflow, aerodynamic cooling, and thermal integration while collaborating with mechanical, propulsion, and systems engineering teams to ensure reliable operation across demanding flight and environmental conditions.

Responsibilities

• Lead integration and development of thermal management and cooling systems for unmanned aerial vehicles
• Design and optimize cooling concepts for combustion engines, generators, power electronics, avionics, and onboard systems
• Develop aerodynamic cooling solutions including airflow management, ducting, air inlets/outlets, heat exchangers, and passive/active cooling concepts
• Define thermal system architectures balancing cooling performance, weight, packaging, reliability, and manufacturability
• Design, build, and commission prototype cooling test rigs and instrumentation for system validation
• Plan and execute thermal, environmental, endurance, and performance test campaigns
• Analyze thermal performance, airflow distribution, and system efficiency, implementing improvements based on test results
• Collaborate with propulsion, mechanical, structures, and systems engineering teams to optimize thermal integration
• Support simulation activities and correlate analytical models with physical test results
• Prepare technical documentation, verification reports, and engineering recommendations

What We're Looking For

• Degree in Mechanical, Aerospace, Aeronautical Engineering, Automotive Engineering, or related discipline
• 5+ years of experience developing and integrating thermal management or cooling systems in aerospace, automotive, motorsport, industrial machinery, or similar industries
• Hands-on experience designing and integrating air-cooled systems, aerodynamic cooling solutions, or airflow management for engines, electronics, or high-power systems
• Strong understanding of heat transfer, fluid dynamics, cooling system design, airflow management, and thermal testing
• Experience with cooling components such as heat exchangers, fans, ducting, air intakes, ventilation systems, and thermal insulation
• Proven experience designing and executing engineering validation and prototype test campaigns
• Familiarity with CAD tools (CATIA preferred); experience with CFD or thermal simulation tools is advantageous
• Experience with thermal instrumentation, sensors, and data acquisition systems
• Programming experience with Python, MATLAB, or similar data analysis tools is an advantage
• Strong analytical, troubleshooting, and cross-functional collaboration skills
• Fluent in English; German is a plus

How We Work With You

When you apply through Get A Job.ai, our talent team will review your qualifications and conduct an initial screening conversation. We'll discuss your experience with thermal systems, cooling integration, and aerospace prototyping in detail. If there's a strong match, we'll submit your profile to our client for consideration and guide you through their interview process. Please do not contact the client directly—all communication should go through our recruiting team to ensure the best outcome for your candidacy.

Pay

Compensation details will be discussed during the screening process based on your experience and qualifications.

Equal Employment Opportunity: Get A Job.ai is committed to inclusive recruiting practices. We welcome applications from candidates of all backgrounds and work to ensure fair consideration throughout the hiring process.