Principal Electro-Mechanical Manufacturing Engineer

The Role 

Partnering with design engineers early on in the process, you will ensure manufacturability, build the first prototype, design the build flow and fixturing, and finalize the process for transition to production. You will test out new techniques for manufacturing large satellite structures, mechanisms, and integrated electronics systems. In your first 6 months you will own manufacturing development for integrated avionics systems; define production-ready build flows, capacity models, and tooling strategies; and drive cross-functional DFM improvements that materially reduce risk, cost, or cycle time. In your first year you will lead implementation of advanced manufacturing techniques on flight hardware and transition prototype processes into stable, rate-capable production systems.  

Responsibilities 

• Own end-to-end manufacturing strategy for subsystems from concept through production ramp 

• Lead DFM efforts with design engineering, influencing architecture decisions to optimize for cost, quality, scalability and integration risk 

• Architect scalable production flows for large spacecraft assemblies including electromechanical systems, harnessing, and mechanisms 

• Develop and deploy advanced manufacturing technologies, automation concepts, and tooling systems to support increasing production rate 

• Establish production readiness plans including control plans, work instructions, takt alignment, and line balancing 

• Mentor and develop junior manufacturing engineers and technicians, raising the technical bar across the organization 

• Lead first article builds and flight hardware integration, resolving complex cross-functional technical issues 

• Develop capacity models and rate ramp strategies to support program growth 

• Drive continuous improvement initiatives focused on cycle time reduction, yield improvement, and production robustness 

Qualifications 

• Bachelor’s degree in electrical, mechanical, aerospace, or other relevant engineering discipline 

• 10+ years of experience in a high volume, rapid production environment in a manufacturing, integration, and/or design engineering role  

• Demonstrated results with product development and/or process improvements 

• Experience leading first article builds and transitioning prototype processes into repeatable production 

• Experience setting up and scaling production lines in a rapid development environment 

• Demonstrated ability to influence cross-functional teams and drive design changes for manufacturability 

Nice to Have 

• Experience designing tooling for mechanical subassemblies and electronics 

• Demonstrated leadership of small engineering teams or technical ownership of major subsystems 

• Deep familiarity with aerospace manufacturing standards (IPC soldering standards, torque/welding standards, quality systems, AS9100 environments) 

• Demonstrated experience developing production processes from the ground up including driving design improvements for manufacturing 

• Strong working knowledge of CAD software (NX or equivalent) and geometric dimensioning and tolerancing (GD&T) 

• Experience working with MES to set up the foundation for procedure creation and documenting non-conformances 

Compensation and Benefits: 

• Base salary range for this role is $175,000 – $200,000 + equity in the company 

• Salary will be based on several factors including, but not limited to: knowledge and skills, education, and experience level 

• Comprehensive benefits package including unlimited paid time off, medical/dental/vision/ coverage, life insurance, paid parental leave, and many other perks